Compressors are mechanical devices used to increase pressure in a variety of liquids and gases. They are often used for filling industrial equipment with compressed air, abrasive and pneumatic tools, paint sprayers or oxygen cylinders.
In our review, we will provide recommendations on what to look for in order not to make a mistake when choosing, we will understand the functionality, average prices, determine the best manufacturers and popular models.
Content
Product descriptions vary depending on the compression method used. Classic views include:
Buying the right product yourself is not an easy task. There are many types for different purposes and tasks, from portable to large-sized, for charging breathing apparatus cylinders or for distilling explosive gases.
Piston or screw systems are in high demand. The first option is usually cheaper than the second, easier to maintain and operate. However, screw products are quieter, more protected from oil entering the system.
An important difference between the above designs is the different cycle times. If the piston 25% of operation is at rest, and 75% on the move, then the screw can function 100% of the time. They are not designed for frequent starting and stopping.
For example, a car body service station that uses a spray gun on a regular basis may find advantages in using radial screw equipment, while a repair center that rarely uses compressed air can do without a piston system.
Large-sized rotary screw devices are transported to the place of operation on trailers, powered by a motor. They are designed for continuous use in construction and road improvement.
Spiral models are irreplaceable in refrigerators. The mixture coming from the device is clean, corresponds to class "0", therefore it is suitable for pharmacology, food industry, electronics.
If the use of equipment involves the compression of hazardous gases (propane, butane), you should take a closer look at membrane, sliding-blade, kinetic structures.
Additional factors to consider when choosing:
Oil plays an important role as it removes heat generated during compression. In many designs, it provides sealing of system elements. In the case of piston units, it lubricates the crank bearings, cylinder sidewalls. For vane products, oil helps seal the smallest space between the tips of the vanes and the housing bore. Scroll machines do not use lubrication, so their performance is limited. Centrifugal systems do not introduce oil into the compression stream. Which mechanism is better to buy depends on the needs of production.
The compressed air is usually quite hot with condensation, so it collects in a reservoir. Receiving tanks have manual or automatic valves that allow the accumulated water to be drained. Heat can be removed by passing the mixture through an additional cooler. Refrigerant dryers are added to the system. Filtration is installed to remove lubricant from the inlet pipe.
The piston unit is controlled by a start / stop button and feeds the storage tank.When the lower level is reached, the mechanism turns on and works until it is completely full. This control minimizes the number of motor starts during periods of increased load.
Screw devices, in addition to the "start / stop" system, provide modulation of the intake, sliding valves, automatic double control, variable speed drive. When choosing control schemes, the idea is to find the best balance with the desired functions between meeting the needs and the cost of idle versus the expense of depreciating equipment. When choosing a technique, in addition to the above indicators, it is important to consider 3 main parameters:
Buyers also have to decide whether to drive, belt or direct, gas or diesel, etc. Efficiency curves are often published so that you can evaluate the performance of the system when pumping different volumes, depending on the speed of the shaft and the size of the impeller.
Compressors are used in various industries and are used at home. Everyone, having studied our article, will be able to assemble the necessary system with their own hands. The 12V DC portable electric air apparatus, which is often carried in the trunk of a car, is a typical example of the simpler version of the compressor. With its help, auto tires are inflated. Here are examples of industries where equipment is used:
Below we give a rating of models whose popularity has been tested by time.
Inexpensive new items can be purchased at the nearest building supermarket. Managers will provide advice on which company the device is best for you, will guide you on the price, will tell you how to replace a broken part. You can look at the device in the online store, order it online.
Our review is based on real reviews. It takes into account the opinion of buyers, attached photos of equipment.
On the 3rd place is an effective mechanism that generates clean breathing air of excellent quality (for water sports), technical gases:
Passing through the intake filter, the mixture is free from contamination. It is contained in high pressure cylinders.
It is important to place the machine in a well ventilated area free from dust, risk of corrosion or fire. If the temperature is over 45 ° C, an air conditioner must be installed. There should be enough light (natural or artificial) in the working area to see all the elements of the machine, information signs, stickers.
Technical indicators:
Parameters | Specifications |
---|---|
Pumped medium | Nitrogen, air |
Worker, bar | 300 |
Productivity at 1 bar, l / min | 200 |
Filling time 10l / 0-200 bar, min | 10 |
Engine | Electric 3-phase, 50/60 Hz |
A type | Piston |
Rotation frequency, rpm | 1300 |
Engine power, kW | 4 |
Noise level, dB | 81 |
Weight, kg | 160 |
Compliance standard | DIN EN 12021 |
Silver for Mistral M6-ET. It has a high-pressure, air-cooled 3-stage piston design. The product is used at home, does not make noise, there is no vibration, has mobility, and is indispensable for divers, divers, firefighters.
The gas is compressed at a low piston speed, which guarantees the operation of the equipment for many years.The design features of the Mistral M6-ET allow it to be used on dive boats, support ships. If necessary, it is possible to install a filter that forms an oxygen mixture. Another area of application of the machine is paintball. The quality of the resulting mixture complies with the EN 12021 regulation.
Technical indicators:
Parameters | Specifications |
---|---|
Performance | 103 l / min |
Compression | 330 atm. (4785 psi) |
Drive unit | Electric |
The size | 0.72 x 0.38 x 0.47 meters |
Weight | 54 kg |
Power, drive | 3 phases. 380 V, 2.2 kW |
Rotation frequency, rpm | 1200 |
Number of compression stages | 3 |
Unlimited continuous working time | + |
1st place is taken by Coltri Sub MCH6 SH - an excellent option for amateur diving. The car is powered by a gasoline engine. Lightweight, mobile, budget-friendly, robust design is surprisingly efficient for its size and incredibly easy to maintain.
Such a device will increase the geography of diving. You can put it in the luggage compartment of your car and go explore the underwater world.
Technical indicators:
Parameters | Specifications |
---|---|
Performance | 100 l / min (6.0 m³ / hour) |
Refueling time | balloon 10L (0-200 Bar), 20 minutes |
Working compression | 225-300-330 Bar |
Drive unit | 4-stroke gasoline engine, Honda GX200 |
Power | 4.8 kW (6.5 HP) |
Weight | 37 kg |
Noise level | 80.5 dB |
Number of steps | 4 |
Oil volume | 300 ml |
Oil used | Coltri Oil CE 750 |
Fuel consumption | 1.7 l / h at 3600 rpm |
Engine oil volume | 600 ml |
Recommended oil | 10W30, 10W40 |
Frame | powder coated steel |
Oil / moisture separator | after the last step |
Filtration | Activated carbon and molecular |
Suction filter | 2 micron paper |
Cooling | Air, forced |
Length | 780 mm |
Height | 350 mm |
Width | 320 mm |
4th place for a product used for painting, inflating tires, blowing filters, various operations using pneumatic tools. The unit is equipped with a 200-liter reservoir, which reduces the number of repetitions of working cycles. The design provides strong support to ensure the Patriot Remeza is stable during operation. The kit includes, in addition to the compressor, packaging, step-by-step operating instructions.
Technical indicators:
Parameters | Specifications |
---|---|
Gross weight | 146 kg |
Max compression | 10 bar |
Power | 3000 watts |
Country of origin | Belarus |
Three phases | + |
Wheels | + |
Engine | Electric |
Homeland of the brand Belarus | |
Cylinders / Steps | 3/1. |
Receiver | Horizontal |
Net weight | 145 kg |
Max. performance | 580 l / min |
Receiver volume | 200 l |
View | Piston oil |
Voltage | 380 V |
Drive unit | Belt |
Dimensions, mm | 1460x640x1150 |
Mobility | Mobile |
Connections | 1/4 "(euro) |
Receiver | + |
Bronze for a product from Denzel. It will come to the court of all who intend to provide pneumatic equipment with compressed air. It can be used at home or in small production.
Denzel PC 2 / 100-370 has a 2.2 kWt electric motor, which is capable of pumping 370 l / min, creating a pressure of 8 bar. The design of the motor provides for a V-shaped shaft, piston mechanism. The device has a one-liter receiver. It can be used to inflate tires, pneumatic equipment: spray guns, screwdrivers, etc.
The machine has a pressure gauge that displays the parameters in the receiver. The device can automatically turn on, replenishing the volume of compressed air in the cylinder.Denzel operates on a single-phase network, the voltage of which should be 220 V. Ergonomic handle, wheels add convenience during transportation.
Technical indicators:
Parameters | Specifications |
---|---|
Brand name | Denzel |
Packaging: | |
Length, m. | 1.05. |
Width, m. | 0.85 |
Height, m. | 0.39 |
Volume, m3 | 0.35 |
Amount in a package: | 1 |
Package weight, kg | 56 |
View | Piston |
Engine | Electric |
Grease | Oil |
Power | 2.2kw |
Compression | 10 bar |
Input performance | 400 l / min |
Drive unit | Coaxial (direct) |
Voltage | 220 V |
Receiver | horizontal |
Receiver volume | 100 l |
Number of cylinders | 2 |
Number of compression stages | 2 |
Connections | Rapid (euro) |
Functions: | |
Safety valve | + |
overheat protection | + |
Pressure gauge | + |
Design: | |
Transportation | Two wheels |
Carrying handle | + |
Weight | 102 kg |
Guarantee period | 3 g |
Second place is DGM AC-254, designed to provide compressed air for pneumatic tools and spray guns. The equipment is successfully used in construction and repair. The piston machine has two heads, a direct drive, a 50 l receiver with a limit of 8 bar. Productivity is 440 l / m.
Technical indicators:
Parameters | Specifications |
---|---|
View | Piston |
Engine | Electric |
Grease | Oil |
Power | 2.2kw |
Pressure | 8 bar |
Output performance | 440 l / min |
Drive unit | Coaxial (direct) |
Voltage | 220 V |
Receiver | Horizontal |
Receiver volume | 50 l |
Number of cylinders | 2 |
Functions: | |
Pressure regulation | + |
Oil level indicator | + |
Pressure gauge | + |
Transportation | two wheels |
Carrying handle | + |
Weight | 40 Kg |
Metabo Basic wins. This machine has balanced parameters. It is ideal for home use or small workshops. It can be used to supply the necessary equipment with compressed air. The device has wheels for easy transportation, rubber, easy to grip, handle.
Receiver 50 l, capacity 200 l / m, pressure 8 bar, pressure gauge, which controls the readings, makes the system optimal for comfortable work. It is important to note that the Metabo Basic has a low noise level (97 dB). The motor is protected against overheating, which prevents malfunctions when the unit is under load.
Technical indicators:
Parameters | Specifications |
---|---|
View | Piston |
Engine | Electric |
Grease | Oil |
Power | 1.5kw |
Compression | 8 bar |
Input performance | 240 l / min |
Output performance | 120 l / min |
Drive unit | Coaxial (direct) |
Voltage | 220 V |
Receiver | Horizontal |
Receiver volume | 24 l |
Number of cylinders | 1 |
Number of compression stages | 1 |
Number of posts | 5 |
Functions: | |
Pressure regulation | + |
Safety valve | + |
Pressure gauge | + |
Transportation | Two wheels |
Carrying handle | + |
Noise level | 87 dBA |
Dimensions | 31x60x55.5 cm |
Weight | 28 kg |
Bronze for FROSP KVD-GS-15. This compressor is capable of compressing gas by filling cylinders with it. The kit includes: pump, engine, cooling cooler, separator, filter oil, safety and drain valves, pressure regulator. To get started, just press the start key. The design includes a timer showing how long the FROSP KVD-GS-15 has been functioning.
It is important to say a few words about the rules for using the product. The equipment is installed outdoors, because this is required by the fire safety regulations of the Russian Federation. The device should be placed on a reliable, level surface, protected from precipitation, ventilation is required.Before starting, compare the characteristics of the current strength, voltage in the network and equipment, they must match.
Technical indicators:
Parameters | Specifications |
---|---|
Pumped medium | Methane, biogas, natural, hydrocarbon gas |
Productivity, m3 / hour | 15 |
Productivity, l / min | 250 |
Worker, bar | 200 - 250 |
View | Piston |
Engine | Electric 3-phase, 50/60 Hz |
power, kWt | 7.5 |
Recommended inlet gas pressure, bar | up to 0.03 |
Mains voltage, V | 380 |
Dimensions, mm | 1500x1200x1650 |
Weight, kg | 500 |
Recommended diameter of the gas pipe for connection | 3/4″ |
The stationary Paramina Typhoon Classic is designed for professional use. It can work continuously for a long time. It ranks second on our list. Thoughtful cleaning successfully filters moisture and oil, increasing the product life, and reducing repair costs. The Typhoon Classic line has an automatic condensate stop and drain system:
Technical indicators:
Parameters | Specifications |
---|---|
Model | Classic 18E |
Productivity, l / min | 320 |
Drive unit: | |
View | Electro |
Frequent rotation, rpm | 1360 |
power, kWt | 7.5 |
Filter system | BA x4 |
Number of chargers | 2 |
Weight, kg | 175 |
Dimensions, cm (LWH) | 107*54*70 |
Gold is taken by a stationary apparatus from the Corken company. It is indispensable for pumping liquids, liquefied gases (propane-butane or ammonia), sampling the vapor phase for subsequent compression and further use as intended. The product provides acceptable NPSH values. Corken 91 is ideal for filling pressure tanks: cisterns, underground storage. They have a top mount for injection, so the system will come in handy.
The company has been operating on the market for over half a century, making reliable devices. The manufactured compressors comply with the strictest safety and quality regulations and are in demand among Germans, Japanese and Americans.
Corken focuses on the production of vertical or horizontal "grease-free" aggregates with one or two stage compression systems. The branch pipes are fastened with a thread or a flange (ANSI, DIN). The machine is easy to maintain, the valves are replaced without disassembling the pipes, and the piston without removing the block head. The advantage of Corken equipment is its versatility.
Technical indicators:
Parameters | Specifications |
---|---|
Cylinder diameter | 114.3 mm |
Piston stroke | 101.6 mm |
Performance: | |
at least at 400 rpm | 49.6 m³ / hour; |
maximum at 825 rpm | 102.3 m³ / hour. |
Maximum slave. pressure | 24.1 bar; |
Max. drive power | 26.1 kW; |
Max. piston load | 2494.8 kg; |
Max. outlet temperature | 177 ° C; |
Weight | 283.5 kg; |
Propane capacity | 82.0 m³ / hour; |
Flange version | F691 |
We hope that our review has provided all the necessary information: what compressors are there, why they are needed, how much they cost. The choice is yours. Using the data obtained, you can confidently navigate the market.