Rating of the best brush grinders in 2024

One of the most important tools used for grinding parts is the brush sander. What you need to know when choosing such an abrasive tool, and what you should pay attention to when buying it, will be discussed below.

What is an electric sander for?

Recently, when decorating the premises of hotels, restaurants and other buildings, more and more emphasis has been placed on beautiful wooden parts artificially aged with the help of a grinding tool. Many of these ideas are adopted by private craftsmen when working with wooden products. Designers place a particular emphasis on wood elements, adding them to the decoration of buildings on an ongoing basis.

Such projects are quite expensive. Good craftsmen do not charge less than 400 rubles per square meter. m of such a coating, in addition, the cost of the material itself should be taken into account. So aging your favorite wooden part will be quite an expensive pleasure. Of course, you have to pay for the pleasure, but if there is an opportunity to do such a thing yourself, maybe it is worth doing it?

If you are planning to age the facade of the building or completely brush the interior decoration of the room, then the order for such work will come out in a very large amount. But this is not a reason to give up your plans and give up your endeavors. There is special equipment, the purchase of which will not only help to save on interior decoration, but also bring a plus to the budget. In addition, such a tool, being at hand, will help to remake any wooden product in the future. You no longer have to resort to the services of expensive specialists.

What can be done with a brush sander

All kinds of cracks, artificial aging, imitation of tree rings, embossing or cobweb effect - all this becomes quite possible if you use a brush sander. It is for these effects that wood craftsmen love this tool. No other tool can help achieve similar effects, only a sander, using a brush rotating at very high speeds, on which there are many small nylon fibers. Considering that a variety of attachments for such a tool are sold, you can achieve various effects when working with wood. Here are just some of the ways to use such a tool:

1. It is possible to remove old paint coatings while renovating the facade of a house.
2. The effect of old wood is created when updating the interior on a lining or wood.
3. When working on the restoration of old furniture, special attachments will help to remove old, loose layers of wood.
4. To achieve a two-tone finish when working with specially fired wood.
5. Self-made furniture with antique effect.
6. You can age the decorative elements of your home.
7. Manufacturing of special interior elements, such as lamps and lanterns.

Working with metal

If it is necessary to work with various metal or aluminum products, then such a grinder will also be very needed. The main thing is to choose the right grinding wheel, because it will be different for each material. For what purposes such a tool is used:

1. Remove old, unnecessary paint, varnish and putty.
2. You can clean the surface of a metal product from rust.
3. Product polishing, hiding and removing all kinds of scratches.
4. Cleaning the product from a variety of contaminants.
5. The metal product gets a matte effect.

When processing metal, metal bristles will have a more gentle effect on the product than abrasive materials. As a result, the old metal is compacted, small pores are tightened and closed, and the part becomes more resistant to various physical influences.

The principle of operation and device design

The product is produced in two types. This is a plane construction and a device made in the form of a grinder. The first option is for large perimeters. In this case, it is convenient to hold the device with your hands and control it at high speeds. The second option is intended for sanding hard-to-reach surfaces. It is convenient to handle edges and corners with such a tool, since in this design the brush is taken out separately. The device has become widespread among consumers.

The mechanical part of the brush grinder is driven by an electric motor. A small roller is used as a working element, which consists of a large number of small fibers. The bristles are made of metal or nylon, the choice depends on the type and nature of the surface to be treated. On a positive note, the grinder has a speed control. Metal processing requires a high roller speed. You can grind wood at low speeds. The start button has a latch. With it, you do not need to hold down the button during operation.

Most machines have a dust extraction system in the design. It can be an ordinary bag or a vacuum cleaner. It is much easier to work with the dust extraction system, because there is no dust cloud around the worker and there is no need to wear protective equipment. Also, cleaning will take less time.

As the brush passes over the workpiece, the tough bristles grind the brush through the rotation and pressure of the operator. They change the structure of the metal, removing the less resistant layers. After processing, the surface takes on a completely different shade. With wooden products, everything is easier. After sanding, they are impregnated and painted. Here you can choose a variety of colors. Metal processing nozzles have different compositions. They can be selected in such a way that the part will have a mirror surface.

The better the brush design

Many people ask themselves the question "is a sander needed at all?" After all, the nozzle roller can be installed on the drill and also processed the surface. Many masters do just that. But the end result is not always what you want.

With a simple round brush, the contact area is very small. Therefore, it will take a long time to grind a tiny piece of wood. This method is suitable if the master makes small decorative elements (candlestick, stand, frame). To process a large solid wood (table top, bench), you will need a different tool.For large jobs, a brush sander is the best option. In one pass, it will take the width of the treated surface from 100 to 150 mm. It will be several times faster and more efficient. The end result will not disappoint.

The device must be selected taking into account the functions performed

It is necessary to determine the quality and composition of the treated surface. You need to understand which brushes will be used. After that, you can take up the selection of the unit. The first step is to study well the instructions and technical characteristics of the proposed products:

1. Power - selected depending on the material being processed. For grinding wood products, a large indicator is not required. An 800-850 W power unit will be enough. Metal processing requires a lot of effort and expense. Therefore, the device must have a power of about 1500 W.
2. Rotation frequency. Grinding brushes come in different diameters. To spin them up, the electric motor must make some effort. The larger the circle diameter, the higher the speed should be. For many devices, the speed reaches 3000-4000 rpm. However, an important point is the presence of a speed control on the device. In this case, the machine can be configured both for grinding iron and for processing wood. Maximum values ​​are usually set for metal. Wood can be sanded at 1000 rpm.
3. Working element diameter. The instructions usually indicate the dimensions of the brush. The larger it is, the faster and more efficiently the device polishes the work surface. So for the treatment of walls and voluminous metal surfaces it will be more profitable to buy a working element with a diameter of 12 cm and a length of at least 10 cm.For working with small products, a roller 6 cm long is suitable.
4. Weight. Devices weighing 2-3 kg are on sale. It is easy to work with such devices for a long time. With their help, it is easy to process surfaces in any position (for example, a baluster for a staircase can be polished from below and from above). Larger tools reach a mass of 4-5 kg. Such units will be more profitable to process large flat surfaces that are in a horizontal position. In this case, the mass of the grinding machine will facilitate the work of the master, since he will have to apply less effort when pressing the tool with his hand. The brush itself will bite into the surface of the material under the weight of the product body.

Top best brush grinders

The top includes the best technique highlighted by users:

Makita 9741

Makita 9741 is a multifunctional technique. It is used for cleaning, grinding, polishing, and allows you to structure wood of various species.

This is a versatile unit. With it, structuring, sanding, cleaning and polishing various surfaces will no longer be a problem. The design of the machine allows you to adjust the depth of grinding, quickly and easily change brushes, and connect a vacuum cleaner. In addition, this model has double protective insulation and an extra strong power cord.

Makita 9741 is a professional device manufactured by one of the most famous manufacturers. Its main feature is the presence of a nylon brush, which has a cylindrical shape. It is she who is used during the structuring of wood.

Makita 9741 design allows you to connect a dust collector. This will save time on cleaning after sanding.

For other woodworking work, it is recommended to purchase a mandrel shaft. It will allow you to connect other attachments to the grinder, including polishing, as well as abrasive rings. Replacing brushes and nozzles is done using a conventional hex wrench.

Makita 9741 allows you to independently adjust the depth of grinding. This can be done using an external roller located on the front of the tool body. Thanks to the presence of this simple device, uniform pressure on the material to be processed is ensured, which significantly improves the quality of the work performed.

This model is easy to use. Its weight is 4.2 kg, which allows you to create the necessary pressure on the treated surface. All that is required of the operator is uniform movement of the tool. Two handles, which are located on the body of the grinder, allow maximum control over the entire working process, and the arched handle, which is located at the front, makes it comfortable.

When performing long, continuous work, the operator can lock the switch trigger, which is also a clear plus.

Makita 9741 is an ergonomic tool with a low center of gravity. It is perfectly balanced and has a large on-off switch that is always close at hand.

Makita 9741 has an emergency automatic engine braking system. This feature allows not only to reduce the working time, but also to prevent damage to the processed material.

• ergonomic prior with a low center of gravity;
• you can lock the trigger of the switch;
• the machine allows you to independently adjust the depth of grinding;
• dust collector.

• absent.

Sturm AG1014P

This model is used to handle:

• metal;
• wood;
• plastic;
• composite materials.

It is able not only to sand, but also to clean the surface from various types of dirt, efflorescence and remove old coatings. The Sturm AG1014P is equipped with a powerful 1400W motor that is capable of maintaining rpm under load and can deliver consistently high performance. If necessary, the number of revolutions can be decreased or increased.

A casing protects the worker from abrasive dust. It prevents small particles from entering the eyes. The design of the grinder provides easy access to the brushes, which greatly simplifies its maintenance.

• on the back of the body there is a long handle for comfortable use of the tool;
• the presence of a button that blocks the spindle;
• locking the power button;
• electronic speed control system;
• polymer housing guarantees protection against breakage in case of damage.

• absent.

Metabo S 18 LTX 115

This model is used not only for grinding, polishing and cleaning surfaces, but also for their aging, satin finishing.

The model is equipped with a 18 V lithium-ion battery. It has no memory effect and is protected from self-discharge. The charge level is monitored by a built-in indicator.

The start of work is not accompanied by a characteristic jerk, which is possible due to the soft start. In 60 seconds, 3000 revolutions are made. To work with this tool, it is recommended to use nozzles with a diameter of 100 to 200 mm. Moreover, their length should be from 50 to 100 mm.

A special guard protects the worker from accidental injury, and convenient control is provided by the auxiliary handle.

• relatively small overall dimensions;
• reliable and durable engine;
• the ability to quickly adjust the protective shield and the position of the handles;
• uniform grinding of the processed material;
• the presence of a rotary battery pack;
• the presence of a dust filter that prevents large particles from entering the engine;
• the presence of a motor overload protection system, which prevents overheating;
• smooth start of the tool when turned on;
• the presence of a protection system against repeated, unintentional starting of the tool after a power interruption;
• battery charge level indication.

• absent.

Mekkan MK81206

In the modern world, you can create many interesting things for the interior of an apartment, for example, artificially aging wood or getting parts from steel with a satin-finished surface. All this can be done independently using the MEKKAN MK81206 grinder. It has many functions, including satin finishing, brushing and brushing.For those looking to achieve a mirror finish, a brush sander is also useful.

To get the desired result, it is not enough just to take the device, it is important to set it up correctly. In turn, the grinder in the process of work must also adjust to the force of pressure and the material itself. To facilitate these processes, the MEKKAN MK81206 provides constant electronics and the ability to adjust the speed. The master can set the working speed in the range from 0 to 3000 rpm.

• the set with the tool has everything in order to immediately start processing: a mounting kit, a steel brush and an additional handle;
• the device meets the requirements for electrical safety. Double insulation allows you to use the sander even when connected to an ungrounded power source;
• the width of the processed surface can reach 110 mm, so the master should not be afraid of a large amount of work, because thanks to the extensive grip, less time will be required for processing;
• your finger may get tired of holding the button down. The manufacturer has foreseen this situation and made the button lock;
• replacement of brushes is easy, thanks to open access to the nodes.

• absent.

Interskol SHM-110 / 1400EM

Belongs to the type of brush grinders. The tool from Interskol is universal, as it can be used to process a variety of types of surfaces, be it metal, wood or plastic. They can grind surfaces, satin and polish. Its advantage over other grinders is that the tool is able to handle uneven surfaces due to its brushes. It also has the function of brushing - a method of processing wood, in which hard layers intersect with soft ones.

• brushing function;
• the rubberized surface of the handles prevents accidental slipping of the hand during work;
• the tool is capable of processing uneven surfaces.

• absent.

Messer M3015

The drum-type hand tool is capable of many grinding tasks. Depending on the type of the selected attachment, the metal is polished or, conversely, the surface is matted using a grinding machine. It also removes rust and enhances the beautiful texture of wood by brushing.

The grinder has a comfortable, non-slip grip. Ventilation holes on the housing prevent the engine from overheating during operation. Smooth speed control allows the master to choose the optimal mode for each type of work. Includes a polishing brush.

• comfortable handle with non-slip coating;
• ventilation holes on the case;
• a set of nozzles.

• absent.

There are many more pluses than minuses in working with a brush sander. That is why such a tool is used not only by private craftsmen, but also in large industries. The main thing is to choose the right tool for each specific task.