In our review, you will find a description of the best grinding machines. We will provide recommendations on which company to buy a product, how to choose the right one, consider the best manufacturers, popular models, determine their characteristics, and orient by price.
Content
Grinding removes some of the material from the workpiece to shape, model it according to your needs. Processing takes place with an abrasive wheel consisting of quartz grains, silicon carbide, carborundum.
In fact, grinding is an operation that requires certain tolerances, a high class of accuracy, complex measurements (longitudinal or angular), compliance with geometric dimensions (concentricity, parallelism, perpendicularity). Also, grinding is intended for surface finishing, removal of roughness, scratches.
There are many varieties of grinding equipment. Here we will consider what it happens, define the criteria necessary when choosing the functionality you need, we list tips that will pay attention to mistakes that may occur during the purchase, which is not unimportant for the effective implementation of any project conceived by you.
1. Surface grinding
Thanks to the simple design of such a machine, consisting of a longitudinal carriage, it is very easy to operate it. Depending on the position of the abrasive element, two types of product are distinguished:
Such equipment can be used in conjunction with other, turning, milling. The workpieces are positioned using a magnetic clamping plate, manually or mechanically moved. The product is equipped with a pump for automatic recirculation and application of coolant to parts.
Scope of use:
Sizes of workpieces can vary from 40-80 cm to 6 meters. The machine can work with a high degree of reliability on metal, wood, it is possible to install brushing brushes.
2. Cylindrical grinding
These machines can work with workpieces of various shapes, however, the part must have a central axis of rotation: cylinder, cone, ellipse, cam or crankshaft. Let's select several subtypes of aggregates:
3. Universal
One of the nicest machines with excellent performance. On these machines, you can grind at home the outer, inner surfaces of camshafts, crankshafts, cylinders, cones, liners.
The longitudinal carriage, included in the design of the unit, provides translational movement of the workpiece, and the hydraulic mechanism gives the wheel the opposite rotation. The characteristic of the processed products determines the speed of the shaft using regulators.
4. Special
These machines are used for parts with complex mechanical geometries that cannot rotate by themselves. A vertical spindle (sometimes called planetary) is built into their design, in addition to rotation, it performs a circular movement.
The machines are used to process gears, their profiles, threads, rolling cylinders, frame guides, brake pads, splines, bearings, turbine blades, aircraft landing gear.
The grinding wheel has many different shapes, grain sizes, and meets international standards.
5.With CNC system
Technological progress has led to the emergence of numerically controlled products on the market, for example, grinding and calibration. Such machines are used both in large-scale production and in small enterprises, they will help to make your project successful, have a number of advantages over conventional ones:
After studying this review, you yourself will be able to rank the popularity of models. Decide which equipment is better to buy for efficient work.
You can buy inexpensive, low-cost novelties in electrical equipment stores, managers will guide you at an average price, tell you how much a particular product costs, and provide step-by-step instructions on working on machines of this type. You can also order them online, in the online store, with a guarantee of fast delivery.
This list of cylindrical grinding combined units is compiled on the basis of real reviews, it takes into account the opinion of buyers who have purchased this product.
Such machines can work with workpieces using an abrasive belt or wheel.
5th place for the BDS150-EP combined wood processing machine, it is suitable for placement in a small, medium-sized workshop or tool workshop. The design of the unit provides for grinding with a belt, disc. A level is integrated into the design, which regulates the setting of the most important angles.
The product does not require high-tech maintenance, has a compact size, which is useful when space is limited.
The belt works effectively with flat parts, and the disc successfully copes with irregularities at the ends or protruding parts of the workpiece;
Technical indicators:
Parameters | Specifications |
---|---|
Manufacturing firm | Great Britain |
Rotational speed | 2850 rpm |
Rr circle | 0.152 m |
Rr table | 0.225 * 0.158m |
Power consumption | 0.4KW |
output power | 0.25kw |
Dimensions, m | 0.36*0.44*0.245 |
Weight | 19 kg |
Belt size | 1.01 m |
The stationary machine Einhell, used for working with wood, plastic in medium-sized workshops, occupies the 4th place. An important advantage of the TC-US 400 is its safety, the tape is securely fastened, so the operator performing a task on the equipment can feel confident.
The case, which covers the inner part of the mechanism from dust and grinding waste, is protected by an anti-corrosion coating. The equipment is resistant to vibrations and mechanical damage.
Technical indicators:
Parameters | Specifications |
---|---|
Voltage | 220 V. |
Max. power | 375 W / 30 min. continuous work |
Weight | 15.5 kg |
Processing material | wood, plastic |
Wheel speed | 1450 rpm. |
Belt speed 276 m / min. | |
Rr disk | 150 mm. |
Belt length | 0.915 m. |
Belt width | 0.1 mm. |
Substrate | + |
Dimensions, m | 0.523*0.320*0.249 |
The third place was won by a functional apparatus performing different types of work. Its design provides for the presence of a grinding wheel, a belt that can easily cope with any workpiece.
A switch with an electromagnet will prevent accidental starting in the event of a power surge. The part can be fed at an arbitrary angle, which allows you to work in any plane. A vacuum cleaner can be connected to the device, which will effectively remove dust and keep the workplace clean.
In general, the ZShS-330 is a reliable, versatile machine, easily adjustable for various types of processing thanks to Velcro fasteners. Mobile, productive, durable - it will certainly be a reliable assistant for many years.
Technical indicators:
Parameters | Specifications |
---|---|
Machine type | plate-tape |
Appointment | wood |
Power | 330 watts |
Voltage | 220 V |
Circle size, m | 0.125 |
Wheel speed | 2950 rpm |
Revolutions (rpm) | 2950 |
Belt speed | 810 m / min |
Guarantee | 60 months |
2 space for the BDS150 draw frame, which is a useful addition for the workshop. By changing the speed of rotation of the belt, disk, increasing the pressure on the workpiece, you can achieve a good quality of processing, forming the part.
Record Power is a compact machine equipped with an asynchronous motor for quiet operation and a cast iron base for stability.
The set includes an inclined table, which improves the processing of bevels, protrusions. Used for horizontal and vertical grinding.
Technical indicators:
Parameters | Specifications |
---|---|
Rotational speed | 2850 rpm |
Rr circle | 0.152 m |
Working area solution | 0.225x0.158 m |
Power consumption | 0.4KW |
output power | 0.25kw |
Dimensions, m | 0.36*0.44*0.245 |
Weight | 19 kg |
1st place is taken by a universal device, which is a professional product for grinding metal parts (pipes and profiles). If the speed of the belt is increased from 23.5 to 47 m / s, the power of the apparatus increases from 2.5 to 3.3 kW.
The stable base protects the internal mechanism from damage. The structure is equipped with a 10 cm wide tape.
Technical indicators:
Parameters | Specifications |
---|---|
Rotation modules | 1 PC |
Work item | tape |
Mains voltage | 380 V |
Engine power | 3300 Wt |
Sharpening | Universal |
Belt length | 2 m. |
Belt width | 0.1 m |
Rotational speed | 2840 m / min / 1410/2840 m / min / |
Rotation speed control | + |
Stand / cabinet | + |
Weight | 159 kg |
These machines work with workpieces that must have a central axis of rotation: cylinder, cone, ellipse, cam or crankshaft.
5th place - at the 3L120VF2 car, a series of these models gained popularity in the USSR, has established itself as a high-level equipment. A distinctive feature of the machine is the accuracy in positioning the workpiece during operation. New technological ideas of mechanical engineers have been introduced into the design of the 3L141VF2, which increase the productivity of all elements of the apparatus: a rotary headstock, ball screws, PU systems.
The product of the universal type 3L141VF2 is used for processing:
The part can be mounted in jaw chucks, collets, centers, on a faceplate, and also in other ways. The machine's accuracy class corresponds to GOST 8-82. The equipment is suitable for placement in areas with a cold, temperate climate, according to the UHL4 standard, GOST 15150.
Numerical control software created by Delta Electronics has a logic controller.
Technical indicators:
Parameters | Specifications |
---|---|
Distance between centers, m | 0.75 |
The largest processing area, m | 0.32 |
The largest weight of the installed part, kg | 50 |
A type | 1 |
Dimensions (GOST R 52781), m | 0.4x0.4x0.203 |
Rotation frequency, rpm | 1720 |
The highest cutting speed, m / s | 45 |
Grinding headstock: | |
Installation angle, degrees | 90 |
Grinding head travel speed, m / min | 2.5 |
Plunging stroke, m | 0.15 |
The smallest feed, mm | 0.001 |
Front headstock: | |
Rotation frequency, rpm | 30-300 |
Morse taper size, no. | 4 |
Quill stroke, m | 0.023 |
Table movement speed, m / min | 0,1-3,5 |
The smallest feed, mm | 0.001 |
Rotation angle, degrees | ±6 |
Solution of the smallest hole, m | 0.013 |
Depth of smallest hole | no more than 3 diameters |
Largest hole solution, m | 0.08 |
Depth of the largest hole, m | 0.125 |
Net weight of the machine, kg | 3100 |
Dimensions (LxWxH), m | 3.510x1.65x 1.4 |
Permissible deviation from roundness when machining in centers, μm | 1.6 |
Diameter constancy in longitudinal section, μm | 6 |
Roughness of the outer surface when processing in the centers, microns | 0.16 |
The machine, which occupies the 4th place on our list, serves for grinding the inner, outer cylindrical, end, conical parts of workpieces. Parts are fixed, motionless, in collets, or a three-jaw clamp. 3L10VSF2 will be more efficient in a factory dealing with piece, small-scale production.
The model has a programmable controller, touch interface, two servos and a converter from Delta Electronics.
Technical indicators:
Parameters | Specifications |
---|---|
The largest solution of the installed product, m | 0.01 |
The largest solution of the grinded outer surface, m | 0.01 |
The largest solution of the grinded hole, m | 0.040 |
Maximum length of the installed product, not less, m | 0.22 |
Maximum length of grinding of external surfaces, m | 0.2 |
Maximum length of the hole to be ground, m (with a hole diameter above 20 mm and an internal grinding spindle speed of 40,000 rpm.) | 0.05 |
The greatest mass of the installed product, kg | 6 |
Center height above the table, m | 0.08 |
Overall solutions without attachments (length x width x height), m | 1.47x1.5x1.8 |
Dimensions with attachments (length x width x height), m | 1.47x1.9x1.8 |
Machine weight without attachments, kg | 1550 |
Machine weight with attached equipment, kg | 1850 |
The greatest movement of the table, m | 0.23 |
Automatic table movement speed, m / min (stepless regulation) | 0,01…1 |
The smallest automatic table travel at minimum speed, mm | 1 |
The greatest angle of rotation of the upper table, degrees: | |
Clockwise | 6 |
Counterclock-wise | 7 |
Manual movement of the table in one turn of the handwheel (electronic steering wheel) | 0,1; 1,0; 10,0 |
The value of the quick approach and withdrawal of the grinding headstock, m | 0.015 |
The largest angle of rotation of the slide of the grinding head, degrees: | |
Clockwise | 30 |
Counterclock-wise | 30 |
Grinding wheel sizes according to GOST R 52781-2007, m | 0.25x0.02x0.076 |
Greatest wheel wear per radius, m | 0.04 |
Spindle end diameter according to GOST, m | 0.032 |
Spindle speed, rpm | 2690 |
Grinding wheel peripheral speed, m / s | 35 |
Movement of the grinding head for one turn of the handwheel (electronic handwheel), mm / diameter | 0,1; 1,0 |
Movement of the grinding head by one division of the handwheel (electronic handwheel), mm / diameter | 0,001; 0,01 |
Cut-in feed rate, mm / min (stepless regulation) mm / product revolution | 0,001…0,01 |
Automatic periodic feeding (at the time of table reversal). Mm / stroke | 0,001…0,01 |
Product headstock: | |
Product rotation frequency, rpm | 100…1000 |
Spindle bore taper according to GOST 25557-82 | Morse 3 |
The greatest angle of rotation of the headstock of the product, degrees: | |
To the grinding wheel | 90 |
From the circle | 30 |
Quill stroke, m | 0.015 |
Quill hole taper according to GOST SEV 174-75 | Morse 2 |
Internal grinding spindle: | |
Spindle speed, rpm | 40000…96000 |
Geometric accuracy of the machine: | |
Straightness of the table movement trajectory in the horizontal plane, μm | 2 |
Radial runout of the headstock spindle hole, μm | 2.5 |
Roundness when processing in centers, microns | 0.4 |
Roundness when machining in a chuck, μm | 0.6 |
Diameter constancy in longitudinal section, μm | 1 |
End surface flatness, μm | 3 |
Surface roughness Ra, microns: | |
Cylindrical outer | 0,04 |
Cylindrical inner | 0,04 |
Flat end | 0,16 |
3rd place for all-round machining of tapers, cylinders and flat flanges.
The equipment is adapted for operation in cold climatic zones, according to the UHL4 standard, GOST 15150. The part can be attached to the machine using a faceplate or a cartridge.
The unit will be effective in any workshop, but for large-scale production it is better to look for more powerful equipment.
The DVP-SA2 CNC controller manufactured by DeltaElectronics is integrated with a touch panel from the DOP-B line.
Technical indicators:
Parameters | Specifications |
---|---|
The largest Rr of the installed product, m | 0.4 |
Maximum length of the installed product, m | 1 |
Center height above the table, m | 0.24 |
The largest mass of the installed product, kg: | |
When the quill is not clamped | 200 |
In the cartridge | 32 |
In the chuck with a steady rest | 150 |
Grinding headstock: | |
A circle | Gost r 52781-2007 |
a type | 1 |
Outside solution, m | 0.6 |
Inner diameter, m | 0.305 |
Height, m | 0.063 |
Rotation frequency of the spindle of the grinding head, rpm | 1590 |
The greatest angle of rotation of the grinding head, degrees | ±30 |
Grinding hole diameter, m | |
least | 0.03 |
the greatest | 0.2 |
Maximum length of the grinded hole, m | 0.125 |
Product rotation frequency (infinitely variable), rpm | 30...300 |
The greatest angle of rotation of the headstock, degrees | |
Clockwise | 30 |
Counterclock-wise | 90 |
The greatest angle of rotation of the upper table, degrees: | |
Clockwise | 3 |
Counterclock-wise | 6 |
Overall dimensions of the machine, m: | |
length | 5 |
width | 2.5 |
height | 2.22 |
Weight of the machine with electrical equipment, hydraulic unit, lubrication station, cooling unit and accessories, kg | 7900 |
In 2nd place is the machine used for processing the connecting rod, main journals of the crankshaft. The equipment is made in accordance with UHL4.2 regulations, GOST 15150.
3D4230 is used for grinding:
The workpiece is fastened with chucks, or "centers". The equipment has an accuracy level "B", according to GOST 8-82, in addition, you can order equipment with a class "A".
Technical indicators:
Parameters | Specifications |
---|---|
The largest dimensions of the workpiece to be installed, m | 0.58 |
Rotation diameter length, m | |
In the centers | 1.6 |
In cartridges | 1.45 |
Grinding diameter, m: | |
Largest without rest | 0.2 |
Largest with a steady rest | 0.1102 |
Smallest with steady rest | 0.025 |
Smallest tapered surface (at the tailstock) | 0.05 |
The largest radius of the crank of the ground crankshaft, m | 0.11 |
The greatest angle of correction of the position of the crankshaft with clamped cartridges, deg. | 2 |
The greatest mass of the workpiece to be installed, kg | 160 |
Center height above the table, m | 0.3 |
The largest displacements, m: | |
Table (manually and hydraulically) of the grinding head | 1.6 |
By screw | 0.175 |
Tailstock quill | 0.035 |
Table moving speed from hydraulic drive, m / min. | 0,2...5 |
Rotation frequency of the spindle of the grinding head at idle, rpm. (permissible deviation - 10% | 740 |
Workpiece rotation frequency (adjustable in steps), rpm | 30;60;85;174 |
Grinding wheel size, m: | |
Outer solution | 0.9 |
Internal solution | 0.305 |
height | 0.063 |
The peripheral speed of the grinding wheel, m / s, no more | 35 |
The amount of plunging into the diameter, not less (including all feeds) | not limited |
Overall dimensions of the machine (at the extreme position of the moving parts), m: | |
is long | 5.6 |
width | 2.6 |
Height (without lamp), m | 1.9 |
Machine weight, kg | 7500 |
The first place is deservedly taken by a device that allows high-precision processing of workpieces in the form of cones, cylinders (shaft, sleeve, axle, flange, cover).
The design of the machine assumes that the part is fed manually, by hydraulic or servo drives, depending on the model of the unit. Due to the movable headstock, the workpiece is ground from all sides, and its accuracy complies with European regulations.
The equipment is manufactured in several versions:
Technical indicators:
Parameters | Specifications |
---|---|
Rotated diameter of the workpiece above the table, m | 0.2 |
Distance between centers, m. | 0.4 |
Maximum grinding diameter, m. | 0.16 |
Maximum workpiece weight in centers, kg | 60 |
Minimum movement of the grinding head, mm | 0.001 |
Grinding wheel size, m. | 0.305 x 0.038 x 0.127 |
Headstock rotation angle, ° | -30 ~ +90 |
Front rotation speed, rpm | 10 - 600 |
Table rotation angle, ° | 10 |
Grinding wheel drive power, kW | 2.2 |
Drive power | 0.37 (inverter) |
Length, m. | 2.370 |
Width, m. | 1.45 |
Height, m. | 1.73 |
Machine weight, kg | 2000 |
All machines presented in the review are time-tested, they have shown themselves only from the best side. We hope that our information will help you in starting a successful project.